Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique

Mostafa Akbari; Parviz Asadi; Reza Abdi Behnagh; Fevzi Bedir; Naghdali Choupani; Tomasz Sadowski

doi:10.1002/eng2.13060

journal article Open Access Dec 04, 2024

Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique

Mostafa Akbari Parviz Asadi

Reza Abdi Behnagh Fevzi Bedir Naghdali Choupani Tomasz Sadowski

Engineering Reports Vol. 7 No. 1 · Wiley

View at Publisher Save 10.1002/eng2.13060

Abstract

ABSTRACT
Friction stir extrusion (FSE) is a versatile technique that plays a dual role in sustainable recycling and shaping of materials. This method involves a rotating mandrel and a fixed matrix within a mold, where compressed waste metal chips or primary bulk materials are introduced. The rotating mandrel exerts continuous axial pressure, generating frictional heat that softens and bonds the materials together. As the mandrel advances, the materials are reshaped and extruded through the cavity inside the mandrel or the space between the mandrel and the matrix, resulting in the desired product, such as wires or pipes. FSE finds applications in recycling machining wastes, improving powder metallurgy products, producing wire raw materials, creating structures with fine microstructures, and developing new alloys and composites. The resulting materials exhibit refined grains, leading to enhanced mechanical and metallurgical properties. This review article compiles experimental studies exploring the mechanical and microstructural characteristics of samples manufactured using FSE for recycling, reshaping, alloying, or bilayer production. Additionally, it discusses various tool, mold, and machine designs proposed by researchers. Beyond its unique properties, FSE is highlighted as an energy‐efficient, sustainable, and eco‐friendly process.

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Details

Published: Dec 04, 2024
Vol/Issue: 7(1)
License: View

Authors

M

Mostafa Akbari

Department of Mechanical Engineering National University of Skills (NUS) Tehran Iran

P

Parviz Asadi

Department of Mechanical Engineering, Faculty of Engineering Imam Khomeini International University Qazvin Iran; Department of Mechanical Engineering, Engineering Faculty Gebze Technical University Kocaeli Turkey

R

Reza Abdi Behnagh

Faculty of Mechanical Engineering Urmia University of Technology Urmia Iran

F

Fevzi Bedir

Department of Mechanical Engineering, Engineering Faculty Gebze Technical University Kocaeli Turkey

N

Naghdali Choupani

Department of Mechanical Engineering, Engineering Faculty Gebze Technical University Kocaeli Turkey

T

Tomasz Sadowski

Department of Solid Mechanics The Lublin University of Technology Lublin Poland

Cite This Article

Mostafa Akbari, Parviz Asadi, Reza Abdi Behnagh, et al. (2024). Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique. Engineering Reports, 7(1). https://doi.org/10.1002/eng2.13060

Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique

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