journal article Aug 01, 1996

Deep drawing of fabric‐reinforced thermoplastics: Wrinkle formation and their reduction

Polymer Composites Vol. 17 No. 4 pp. 643-647 · Wiley
Abstract
AbstractProducing highly stiff and strong thin‐walled fabric‐reinforced parts for mass application can be economic using a double‐belt press to consolidate thermoplastic sheet and a hydraulic press for non‐isothermal stamp forming in a second step. During stamp forming, undesired wrinkle formation can occur at sites of three dimensional forming. To understand the mechanisms of wrinkle formation, shear tests were performed with different types of reinforcing glass and carbon fabric, both dry and impregnated with a polyamide (PA12) matrix. Evidence has been found that wrinkle formation during fabric shear is strongly dependent on membrane stresses within the fabric. High membrane stresses of ∼20 MPa can prevent wrinkling even at high shear angles of ∼60°. These stresses can be generated during stamp forming by means of blank holders. A new flexible roller tracking device has successfully been installed on a stamp forming pilot plant. It was possible to form chests sized 450 mm. 300 mm. 40 mm (w. l. d) free of wrinkles with a 4‐ply glass plain weave fabric preimpregnated with polyamide matrix (PA12) and a fiber content of 45 vol%.
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References
5
[1]
M.Ostgathe: Faserverstärkte Thermoplasthalbzeuge für die Umformung organischer Bleche SAMPE Proceedings “Symposium Neue Werkstoffe in Industrie und Forschung ” 28.03.1995 Kaiserslautern Germany.
[2]
U.Breuer: Bauteilherstellung aus thermoplastischem Halbzeug‐Umformverfahren Proceedings 19300 / 56.300 “Faserverbundwerkstoffe mit thermoplastischer Matrix ” 2.‐3.3. 1995 Technische Akademie Esslingen Germany.
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C. M.O'BradaighandR. B.Pipes A Punch Deformation Experiment for Sheet Forming of Thermoplastic Composites Proceedings 3rd int. Conf. on Automated Composites The Netherlands 15–17.10.91.
Cited By
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Deep draw induced wrinkling of engineering fabrics

Philip Harrison, Luis Felipe Gonzalez Camacho · 2021

International Journal of Solids and...
Composites Part A: Applied Science...
Metrics
30
Citations
5
References
Details
Published
Aug 01, 1996
Vol/Issue
17(4)
Pages
643-647
License
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Cite This Article
U. Breuer, M. Neitzel, V. Ketzer, et al. (1996). Deep drawing of fabric‐reinforced thermoplastics: Wrinkle formation and their reduction. Polymer Composites, 17(4), 643-647. https://doi.org/10.1002/pc.10655
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