Study of the mechanical performance of multi-cell composite truss-like lightweight structures based on space group theory
Conventional truss lattices (e.g. Face-Centered Cubic unit cell with
Z
-struts (FCCZ) face inherent trade-offs between load capacity and energy absorption due to stress concentration and abrupt buckling. To address this, we designed an octagonal prism truss-like lightweight structure (TLS) with eightfold rotational symmetry using space group 8 mm operations. Through finite element analysis and experiments on AlSi
10
Mg specimens, we investigated the effect of
Z
-strut length (15–65 mm) on compressive performance under volume-normalized conditions. Increasing base polygon edges from 4 to 8 reduced nodal stress concentration by ∼19.3% and mitigated buckling mismatch. An optimal
Z
-strut length range was identified, balancing axial capacity and stability. Compared to FCCZ, TLS exhibited significantly higher specific strength and energy absorption under both equal-diameter and equal-material conditions, with a 2.1% higher load capacity than ISO structures—offering a robust inverse design paradigm for lightweight lattice structures.
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- Published
- Apr 27, 2026
- Vol/Issue
- 13(8)
- Pages
- 085801
- License
- View
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