journal article Jul 17, 2025

Direct selective laser sintering and properties of SiC ceramics doped with Al 2 O 3 ‒Y 2 O 3

View at Publisher Save 10.1111/jace.70102
Abstract
Abstract

Direct selective laser sintering (DSLS) of silicon carbide (SiC) ceramics enables the rapid fabrication of complex shaped porous SiC ceramics, making it a promising additive manufacturing technology for SiC materials. However, due to the inability of SiC to maintain a stable liquid phase, challenges arise in solid state sintering via laser, including slow diffusion rates and poor bonding strength in the resulting SiC ceramics. This study investigates the effect of Al
2
O
3
‒Y
2
O
3
liquid‐phase sintering additives on the porosity, microstructure, and physical properties of sintered bodies under different energy densities. The results show that by adjusting the energy density during the DSLS process (5.5‒13.9 J mm
−2
), porous SiC ceramics with porosities ranging from 45.57% to 56.91% can be produced. As the energy density increases from 5.5 to 13.9 J mm
−2
, the compressive strength, thermal conductivity, resistivity, and specific compressive strength range from 25.00 to 181.80 MPa, 6.12 to 15.66 W m
−1
 K
−1
, 4.17 to 34.58 Ω cm, and 17 to 97 MPa cm
3
 g
−1
, respectively. This study reveals the microstructural evolution and changes in the physical properties of DSLS‒SiC under the influence of Al
2
O
3
‒Y
2
O
3
liquid‐phase sintering additives.
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References
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Direct selective laser sintering of silicon carbide: Realizing the full potential through process parameter optimization

Mohamed Abdelmoula, Gökhan Küçüktürk, David Grossin et al.

Ceramics International 10.1016/j.ceramint.2023.07.189
[22]
Selective laser melting of alumina: A single track study

Zhiqi Fan, Mingyuan Lu, Han Huang

Ceramics International 10.1016/j.ceramint.2018.02.166
[23]
Cracks of alumina ceramics by selective laser melting

Y. Zheng, T.T. Liu, W.H. Liao et al.

Ceramics International 10.1016/j.ceramint.2018.09.149

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References
Details
Published
Jul 17, 2025
Vol/Issue
108(11)
License
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Funding
National Natural Science Foundation of China Award: U23A20563
National Key Research and Development Program of China Award: 2024YFB3714704
Cite This Article
Jiayi Geng, Jie Yin, Li Wang, et al. (2025). Direct selective laser sintering and properties of SiC ceramics doped with Al 2 O 3 ‒Y 2 O 3. Journal of the American Ceramic Society, 108(11). https://doi.org/10.1111/jace.70102
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