journal article Open Access Sep 17, 2024

Effect of High Fiber Content on Properties and Performance of CFRTP Composites

View at Publisher Save 10.3390/jcs8090364
Abstract
Continuously reinforced thermoplastic composites are widely used in structural applications due to their toughness, light weight, and shorter process cycle. Moreover, they provide flexibility in design and material selection. Unlike thermoset composites, continuous fiber content to maximize mechanical properties in thermoplastic composites has not been well investigated. In this paper, three thermoplastic systems are investigated to study the optimum content of continuous fiber reinforcement. These systems include carbon fiber/polyphenylene sulfide (PPS), glass fiber/PPS, and glass fiber/high-density polyethylene (HDPE). Tapes were made at several fiber contents, and samples were compression molded and tested using thermo-gravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), tensile, 3-point flexure, and short-beam shear tests. Results revealed that higher fiber content led to an increase in the glass transition and melt transition temperatures of the polymer. Some mechanical properties increased with fiber content and then began to decrease upon further addition of fibers, while other properties, such as ductility and interfacial bond strength, decreased with more reinforcement. Furthermore, the optimum fiber contents to maximize mechanical properties are different for different properties and different materials.
Topics

No keywords indexed for this article. Browse by subject →

References
38
[1]
Elastic properties of fiber reinforced composite materials.

J. M. WHITNEY, M. B. RILEY

AIAA Journal 1966 10.2514/3.3732
[2]
Smith, C.S. (1990). Design of Marine Structure in Composite Materials, Elsevier. [1st ed.].
[3]
Mouritz "Review of Advanced Composite Structures for Naval Ships and Submarines" Compos. Struct. J. (2001) 10.1016/s0263-8223(00)00175-6
[4]
Chung "Processing-structure-property relationships of continuous carbon fiber polymer-matrix composites" Mat. Sci. Eng. R. (2017) 10.1016/j.mser.2017.01.002
[5]
Agarwal, B.D., Broutman, L.J., and Chandrashekhara, K. (2006). Analysis and Performance of Fiber Composites, Wiley. [3rd ed.].
[6]
Vaidya "Processing of fibre reinforced thermoplastic composites" Int. Mater. Rev. (2008) 10.1179/174328008x325223
[7]
Moritzer "Mechanical recycling of continuous fiber-reinforced thermoplastic sheets" AIP Conf. Proc. (2016) 10.1063/1.4942328
[8]
Ropers, S. (2017). Bending Behavior of Thermoplastic Composite Sheets, Springer Nature. 10.1007/978-3-658-17594-8
[9]
Abdel-Magid, B., and Stender, M. (February, January 30). Buckling Behavior of Thermoplastic Plates in Shear. Proceedings of the Composites Institute’s 50th Annual Conference, Cincinnati, OH, USA. Section 11-B.
[10]
Chu "Time-dependent mechanical properties of 3-D braided graphite/PEEK Composites" SAMPE Q. (1992)
[11]
Venkateswaran "Influence of processing parameters on the impact behaviour of glass/polyamide-6 composite" Compos. Part B (2019) 10.1016/j.compositesb.2018.09.064
[12]
Schneider "Compression properties of novel thermoplastic carbon fibre and poly-ethylene terephthalate fiber composite lattice structures" Mater. Des. (2015) 10.1016/j.matdes.2014.08.032
[13]
Slange "Towards the combination of automated lay-up and stamp forming for consolidation of tailored composite components" Compos. Part A (2019) 10.1016/j.compositesa.2019.01.016
[14]
Li "Mechanical characterization of 3D printed continuous carbon fiber reinforced thermoplastic composites" Compos. Sci. Technol. (2022) 10.1016/j.compscitech.2022.109618
[15]
Zscheyge "Rate dependent non-linear mechanical behaviour of continuous fibre-reinforced thermoplastic composites—Experimental characterisation and viscoelastic-plastic damage modelling" Mater. Des. (2020) 10.1016/j.matdes.2020.108827
[16]
Kwon "Impacts of thermoplastics content on mechanical properties of continuous fiber-reinforced thermoplastic composites" Compos. Part B Eng. (2021) 10.1016/j.compositesb.2021.108859
[17]
Chukov "Structure and mechanical properties of self-reinforced ultra-high molecular weight polyethylene" J. Compos. Mater. (2018) 10.1177/0021998317728781
[18]
Bhudolia "Damping, impact and flexural performance of novel carbon/Elium® thermoplastic tubular composites" Compos. Part B Eng. (2020) 10.1016/j.compositesb.2020.108480
[19]
Romanzini "Influence of fiber content on the mechanical and dynamic mechanical properties of glass/ramie polymer composites" Mater. Des. (2013) 10.1016/j.matdes.2012.12.029
[20]
Jones, R.M. (1999). Mechanics of Composite Materials, Taylor and Francis. [2nd ed.].
[21]
Hashin "The elastic moduli of fiber-reinforced materials" J. Appl. Mech. (1964) 10.1115/1.3629590
[22]
Ziaee "The combined effects of loads, moisture, and temperature on the properties of E-glass/epoxy composites" J. Compos. Struct. (2005) 10.1016/j.compstruct.2005.09.022
[23]
Offringa, A. (2011, January 23–26). Continuous Fiber Reinforced Thermoplastics and Aerospace Applications. Proceedings of the SAMPE Conference and Expo, Long Beach, CA, USA.
[24]
(2017). Standard Test Method for Tensile Properties of Polymer Matrix Composite Materials (Standard No. D3039).
[25]
(2000). Standard Test Method for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials (Standard No. D790).
[26]
(2016). Standard Test Method for Short-Beam Strength of Polymer Matrix Composite Materials and Their Laminates (Standard No. D2344).
[27]
(2022). Standard Test Methods for Constituent Content of Composite Materials (Standard No. D3171).
[28]
(2004). Standard Test Method for Density of High-Modulus Fibers (Standard No. D3800).
[29]
(2024, July 03). Celanese, Fortron 205 PPS. Available online: https://www.matweb.com/search/datasheet.aspx?matguid=1775d75a457845eabab97e2778277c9e&ckck=1.
[30]
Lyondell Basell (2024). Alathon H5057 High Density Polyethylene, Technical Data Sheet, Product Detail, Lyondell Basell.
[31]
Toray Composite Materials America (2024, June 29). T700S Standard Modulus Carbon Fiber. Available online: https://www.toraycma.com/wp-content/uploads/T700S-Technical-Data-Sheet-1.pdf.
[32]
Melo "Time and temperature dependence of the viscoelastic properties of CFRP by dynamic mechanical analysis" Compos. Struct. J. (2005) 10.1016/j.compstruct.2004.08.025
[33]
TA Instruments Training (2020, June 15). Dynamic Mechanical Analysis; Basic Theory and Applications Training. Available online: https://www.tainstruments.com/wp-content/uploads/online-DMA-Training-2020-May-part-1-final.pdf.
[34]
Lu, Y. (2002). Mechanical Properties of Random Discontinuous Fiber Composites Manufactured from Wetlay Process. [Master’s Thesis, Virginia Polytechnic Institute and State University].
[35]
Additive manufacturing of continuous fibre reinforced thermoplastic composites using fused deposition modelling: Effect of process parameters on mechanical properties

J.M. Chacón, M.A. Caminero, P.J. Núñez et al.

Composites Science and Technology 10.1016/j.compscitech.2019.107688
[36]
Squires, C.M. (1996). Investigation of Processing Parameters for Thermoplastic Composites Manufacturing. [Master’s Thesis, University of Nevada Las Vegas]. Available online: https://digitalscholarship.unlv.edu/rtds/3220.
[37]
Static and fatigue behaviour of continuous fibre reinforced thermoplastic composites manufactured by fused deposition modelling technique

Alberto D. Pertuz, Sergio Díaz-Cardona, Octavio Andrés González-Estrada

International Journal of Fatigue 2020 10.1016/j.ijfatigue.2019.105275
[38]
Lee "Simple model to predict the interlaminar shear strength of laminate composites" J. Compos. Mater. (2011) 10.1177/0021998311418547
Metrics
16
Citations
38
References
Details
Published
Sep 17, 2024
Vol/Issue
8(9)
Pages
364
License
View
Funding
Winona State University, HLC Next Chapter Project Award: 219809
Cite This Article
Saeed Ziaee, Eric Kerr-Anderson, Aaron Johnson, et al. (2024). Effect of High Fiber Content on Properties and Performance of CFRTP Composites. Journal of Composites Science, 8(9), 364. https://doi.org/10.3390/jcs8090364