journal article Open Access Jul 22, 2022

Offline Robot-Path-Planning and Process Simulation for the Structural Analysis of Coreless Wound Fibre-Polymer Composite Structures

Abstract
In the coreless filament winding process (CFW) anchor points are wrapped with pre-impregnated fibre bundles (Towpregs) in a defined chronological order. With this process, fibre-polymer composite structures with a very high lightweight potential and very little material consumption can be created for different applications in the automotive, aeronautical, sports and architectural sector. The winding sequence and the fibre interaction thereby does have an influence on the final fibre architecture and thus on its structural behaviour. To take this into account a process chain for path planning and process simulation out of a design model is presented. To achieve flexible considerations of different design concepts a parameter-based method for the necessary path planning of the final three-dimensional fibre architecture is introduced. The approach is evaluated on different kinds of specimen.
Topics

No keywords indexed for this article. Browse by subject →

References
7
[1]
N. Minsch, M. Müller, G. Thomas, A. Nocke, C. Sherif, Novel fully automated 3D coreless filament winding technology, Journal of Composite Materials 52 (2018) 3001-3013. 10.1177/0021998318759743
[2]
C. Zechmeister, S. Bodea, N. Dambrosio, A. Menges. Design for Long-Span Core-Less Wound, Structural Composite Building Elements, in: C. Gengnagel, O. Baverel, J. Burry, M. Ramsgaard Thomsen, S. Weinzierl (Eds.), Impact: Design With All Senses, DMSB 2019 (2020) 401-415. 10.1007/978-3-030-29829-6_32
[3]
P. Mindermann, S. Bodea, A. Menges, G. T. Gresser, Development of an Impregnation End-Effector with Fiber Tension Monitoring for Robotic Coreless Filament Winding, Processes 9 (5) (2021) 806. 10.3390/pr9050806
[4]
S. Bodea, P. Mindermann, G. T. Gresser, A. Menges, Additive Manufacturing of Large Coreless Filament Wound Composite Elements for Building Construction, 3D Printing and Additive Manufacturing (2021). 10.1089/3dp.2020.0346
[5]
M. Gil Pérez, C. Zechmeister, F. Kannenberg, P. Mindermann, L. Balangé, Y. Guo, S. Hügle, A. Gienger, D. Forster, M. Bischoff, C. Tarín, P. Middendorf, V. Schwieger, G. T. Gresser, A. Menges, J. Knippers, Computational co-design framework for coreless wound fibre-polymer composite structures, Journal of Computational Design and Engineering 9(2) (2022) 310-329. 10.1093/jcde/qwab081
[6]
W. Polini, L. Sorrentino, Winding Trajectory and Winding Time in Robotized Filament Winding of Asymmetric Shape Parts, Journal of Composite Materials 39 (2005) 1391–1411. 10.1177/0021998305050431
[7]
W. Polini, L. Sorrentino, Influence of winding speed and winding trajectory on tension in robotized filament winding of full section parts, Composites Science and Technology 65 (2005) 1574–1581. 10.1016/j.compscitech.2005.01.007
Metrics
8
Citations
7
References
Details
Published
Jul 22, 2022
Vol/Issue
926
Pages
1445-1453
License
View
Cite This Article
Sebastian Hügle, Enis Genc, Jörg Dittmann, et al. (2022). Offline Robot-Path-Planning and Process Simulation for the Structural Analysis of Coreless Wound Fibre-Polymer Composite Structures. Key Engineering Materials, 926, 1445-1453. https://doi.org/10.4028/p-970esd